专利摘要:
PURPOSE: A system for forming a groove pattern of a light guide plate for an LCD(Liquid Crystal Display) is provided to keep the depth of a groove formed on a light guide plate by supporting the light guide plate with a flat table, and to increase the quality of the light guide plate thereby. CONSTITUTION: A system(100) for forming a groove pattern on a light guide plate consists of a frame(110), a support unit(120) for supporting a light guide plate(103) on a flat plate(125) of the frame, a slide unit(130) mounted on the frame to reciprocate in both X and Y directions, a tool unit(140) having a tool(142) for forming a groove on the surface of the light guide plate when the slide unit moves in the X and Y directions in a working area, a cylinder unit(150) mounted on the tool unit to lift up or down the tool in a non-working area, and an adjustment unit(160) mounted on the cylinder unit to adjust the position of the tool corresponding to the surface state of the light guide plate. Adjusting the position of the tool is performed to keep the depth of the groove formed on the light guide plate regular.
公开号:KR20020015013A
申请号:KR1020010072044
申请日:2001-11-19
公开日:2002-02-27
发明作者:박일
申请人:코스모스시스템(주);
IPC主号:
专利说明:

Groove pattern forming system of light guide panel for liquid crystal display
[18] BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a groove pattern forming system of a light guide plate for a liquid crystal display (hereinafter referred to as "LCD"), and more particularly to scratches on the surface of a light guide plate employed in a backlight unit for an LCD. The present invention relates to a groove pattern forming system of a light guide plate for an LCD capable of forming a groove pattern having a predetermined shape by the method.
[19] In general, LCDs used in display devices such as laptops, desktop computers, and liquid crystal TVs have advantages in that they can realize small size, light weight, and low power consumption compared to other image display devices, such as CRT. It is increasing. However, since the LCD is a light receiving device rather than a device that emits light by itself, it requires a backlight unit in addition to the LCD screen.
[20] The light unit of LCD is divided into direct backlight and edge-lit backlight according to the installation position of fluorescent lamp (CCFL or HCFL). The direct backlight unit has a structure in which the light generated from the fluorescent lamp is homogenized by using a diffusion plate, and then the light is incident on the liquid crystal panel. The edge-light backlight unit uses the light from the fluorescent lamp to the liquid crystal panel. It has a structure to make it incident.
[21] In response to the trend of multifunctional, high quality, thin, and lightweight modules, backlight units installed in LCDs are also developing from direct to edge-light. In the backlight unit employing the edge-light method, it is preferable to scatter the emitted light in order to form a uniform brightness on the light guide plate, and a pattern of a predetermined shape is often formed on one surface of the light guide plate.
[22] The pattern formed on the light guide plate may be classified into a groove pattern type applied to a TFT-LCD monitor or the like and a print pattern type applied to a notebook PC or the like. In particular, the groove pattern type is implemented by a V-cutting device which forms, for example, a "V" groove in the light guide plate surface.
[23] The general V-cutting device is a variation of the XY plotter, and the "V" groove work is possible only when moving in one direction, and the reverse movement is not a work but merely a return to the original position, which has a problem in working efficiency. .
[24] In addition, in the V-cutting apparatus, since both sides of the light guide plate are mounted on the support, there is a possibility that the light guide plate may be bent due to the pressure of the tool during the cutting operation, so that the depth of the groove is not constant, so that the quality of the pattern formed on the light guide plate is There was a problem of deterioration.
[25] On the other hand, in the general V-cutting device, since the horizontal position of the tool is fixed, when the surface roughness of the light guide plate itself is not constant, the depth of the grooves formed in the light guide plate is not constant, so that a good quality pattern cannot be formed. In the case of a thin light guide plate having a thin other side, for example, a light guide plate having an inclined surface, there is a problem that this apparatus cannot be applied.
[26] In addition, since the V-cutting device is installed only one tool, there is a problem in that productivity cannot be reduced because multiple operations that can work on multiple light guide plates are impossible.
[27] The present invention has been conceived in view of the above problems, it is possible to work in both directions when moving the tool in the working area to increase the work efficiency, and by maintaining the light guide plate on the flat table by the suction force to constant the depth of the grooves formed in the light guide plate The quality of the light guide plate can be improved by keeping the depth of the groove constant by adjusting the weight and pressure of the tool regardless of the surface roughness of the light guide plate itself, and by installing a plurality of tools, It is an object of the present invention to provide a groove pattern forming system of a light guide plate for a liquid crystal display device having a structure in which grooves are formed on the light guide plate to improve productivity.
[1] 1 is a perspective view schematically showing a groove pattern forming system of a light guide plate for a liquid crystal display device according to a preferred embodiment of the present invention.
[2] 2 is a device configuration diagram of the system shown in FIG.
[3] Figure 3 is an exploded perspective view of a flat table portion according to a preferred embodiment of the present invention.
[4] 4 is an exploded perspective view showing the tool unit and the cylinder unit shown in FIG. 1;
[5] FIG. 5 is a front view of another embodiment of the tool unit shown in FIG. 1; FIG.
[6] 6 and 7 are views for explaining the operation of the groove pattern forming system of the light guide plate for the liquid crystal display device according to the preferred embodiment of the present invention, respectively.
[7] 8 and 9 are views for explaining the position adjustment operation of the tool of the groove pattern forming system of the light guide plate for liquid crystal display device according to the preferred embodiment of the present invention, respectively.
[8] 10 is a perspective view schematically illustrating a groove pattern forming system of a light guide plate for a liquid crystal display according to another exemplary embodiment of the present invention.
[9] 11 is a partially exploded perspective view of FIG. 10.
[10] <Description of the symbols for the main parts of the drawings>
[11] 100 ... Pattern forming system 103 ... Light guide plate 104 ... Working area
[12] 105 Non-working area 110 Frame 130 Slide unit
[13] 131 ... X Slide 132 ... Y Slide 134 ... X Servo Motor
[14] 137 Y Servo Motor 140 Tool Unit 142 Tool
[15] 143 ... head 150 ... cylinder unit 151 ... piston
[16] 153 Cylinder 160 Control unit 162 Main tube
[17] 164 ... subtube
[28] The present invention for achieving the above object, a frame; A support unit for supporting the light guide plate on the frame by suction force; A slide unit installed in the frame to reciprocate in both X and Y directions; A tool unit provided with a tool for forming a groove in the light guide plate surface when the slide unit moves in a ± X direction and a ± Y direction in a work area, the tool unit being provided in the slide unit; A cylinder unit installed in the tool unit to raise and lower the tool in the non-working area; And an adjustment unit installed in the cylinder unit to adjust the position of the tool corresponding to the surface state of the light guide plate so as to maintain a constant depth of the groove formed on the surface of the light guide plate.
[29] A groove pattern forming system of a light guide plate for a liquid crystal display device according to the present invention, the support unit includes: a flat plate having a plurality of suction holes provided in contact with a surface of the light guide plate and having a sealed space; And a suction member for closely contacting the light guide plate to the flat table by discharging air in the sealed space to the outside.
[30] In a groove pattern forming system of a light guide plate for a liquid crystal display device according to the present invention, the flat plate includes: an air flow groove having a predetermined pattern, and the suction member so as to discharge air flowing through the air flow groove; A base plate having a discharge hole communicating therewith; And a contact plate through which the suction holes are formed, coupled to the base plate to form the enclosed space, and wherein the light guide plate is in contact with the base plate.
[31] In the groove pattern forming system of a light guide plate for a liquid crystal display device according to the present invention, the slide unit is guided by an X guide rail installed in the frame and coupled to an X lead screw rotated at a predetermined speed by an X servo motor. X slides; And a Y slide guided by a Y guide rail installed in the X slide and coupled to a Y lead screw rotated at a predetermined speed by a Y servo motor.
[32] A groove pattern forming system of a light guide plate for a liquid crystal display device according to the present invention, the tool unit comprising: a tool guide provided on the slide unit; And a head which is moved by the cylinder unit while being guided by the tool guide and on which the tool is installed.
[33] In the groove pattern formation system of the light guide plate for liquid crystal display elements which concerns on this invention, it is preferable that the said tool guide is a guide rail or an LM bearing.
[34] The groove pattern forming system of the light guide plate for liquid crystal display device according to the present invention further includes a tool height adjusting member provided in the head to selectively adjust the position of the tool according to the thickness of the light guide plate positioned in the support unit.
[35] A groove pattern forming system of a light guide plate for a liquid crystal display device according to the present invention, wherein the cylinder unit comprises: a cylinder operated by the hydraulic or pneumatic pressure; And a piston installed between the head and the cylinder to move the head by the pressure generated from the cylinder.
[36] In the groove pattern forming system of a light guide plate for a liquid crystal display device according to the present invention, the adjusting unit comprises: a cylinder connected to the tool for applying a predetermined pressure to a tool movably installed in a frame to form a groove on the surface of the light guide plate; Unit; And a pressure regulating member connected to the cylinder unit to adjust the pressure applied to the cylinder unit in response to the change in thickness of the light guide plate.
[37] A groove pattern forming system of a light guide plate for a liquid crystal display device according to the present invention, wherein the pressure regulating member comprises: a main tube applying an initial pressure or a supplementary pressure to the tool or connected to a cylinder of the cylinder unit; And a subtube connected to the cylinder to discharge the transient pressure formed inside the cylinder to the outside.
[38] In the groove pattern forming system of a light guide plate for a liquid crystal display device according to the present invention, the support unit is provided to arrange the light guide plate in a plurality of rows and a plurality of rows, the tool unit is a plurality of tools provided in the slide unit It is desirable to be able to have multiple operations.
[39] Hereinafter, a groove pattern forming system of a light guide plate for a liquid crystal display device according to an exemplary embodiment of the present invention will be described in detail with reference to the accompanying drawings.
[40] 1 is a perspective view schematically illustrating a groove pattern forming system of a light guide plate for a liquid crystal display according to a preferred embodiment of the present invention, and FIG. 2 is a device configuration diagram of the system shown in FIG. 1.
[41] The system of the present invention includes each unit which is servo controlled by a control unit (not shown). The light guide plate 103 to be processed in this system includes acrylic or polycarbonate resins, acrylic acid esters such as polymethyl acrylate and methyl polyacrylate, homopolymers or copolymers of methyl acrylate esters, polyethylene terephthalate, polybutylene terephthalate, and the like. Thermoplastic resins such as polyester, polycarbonate, polystyrene, polymethylpentine, urethane acrylate crosslinked with ultraviolet ray or electron beam, acrylate such as polyester acrylate, transparent resin such as unsaturated polyester, ceramics such as transparent glass, etc. This is used.
[42] 1 and 2, the system 100 includes a frame 110, a support unit 120 for supporting the light guide plate 103 on the flat plate 125 on the top of the frame 110 by suction force. Surface of the light guide plate 103 when the slide unit 130 installed in the frame 110 and the slide unit 130 are moved in the ± X direction and the ± Y direction in the work area 104 so as to reciprocate in both X and Y directions. A tool unit 140 having a tool 142 capable of forming a groove in the tool unit, and a cylinder unit 150 installed in the tool unit 140 to raise and lower the tool 142 in the non-working area 105. And an adjustment unit installed in the cylinder unit 150 to adjust the position of the tool 142 corresponding to the surface state of the light guide plate 103 to maintain a constant depth of the groove formed on the surface of the light guide plate 103. And 160.
[43] Here, the work area 104 (FIG. 6) refers to a space in which the tool 142 contacts the light guide plate 103 to form a groove by a scratch method, and the non-work area 105 (FIG. 6) refers to the light guide plate ( 103) means all areas that do not scratch.
[44] As shown in FIGS. 1 and 2, the frame 110 includes a plurality of supports 111 capable of supporting the pattern generator 100 with respect to the ground, and wheels 113 installed on the supports 111. do. Inside the frame 110, various motors for driving the pattern generator 100, a compressor, an air or hydraulic circuit, an electronic circuit, and the like are installed.
[45] The support unit 120 is provided to be arranged in a plurality of rows and a plurality of columns, for example, four rows and two rows to fit the size of the light guide plate 103 to be processed. The support unit 120 is provided with a plurality of suction holes 121 to contact the surface of the light guide plate 103 and the flat table 125 provided in the frame 110 to form an enclosed space 123, and an enclosed space. The suction member 127 provided in the frame 110 is provided to allow the light guide plate 103 to adhere to the flat plate table 125 by discharging the air inside the outside.
[46] As shown in FIG. 3, the flat table 125 is provided at an upper end of the frame 110 and includes a base plate 129 and a contact plate 122. The base plate 129 is provided with an air flow groove 124 of a predetermined pattern, the discharge hole 126 is in communication with the suction member 127 to discharge the air flowing through the air flow groove 124 is To be prepared. The contact plate 122 is coupled to the base plate 129 to form a closed space 123, and a plurality of suction holes 126 are formed therethrough. The light guide plate 103 is placed on and contacts the surface of the contact plate 122. The discharge hole 126 is preferably formed in a portion where the air flow grooves 124 intersect. The air flow groove 124 has a plaid pattern on the surface of the base plate 129, but is not limited thereto and may be implemented in various patterns.
[47] As shown in FIG. 2, the suction member 127 is capable of forming a vacuum in the enclosed space 123 and includes, for example, a vacuum pump. That is, the suction member 127 is connected to the discharge hole 126 by the hose 128. The suction member 127 is controlled by a control unit (not shown) not shown, and its size is determined according to the working capacity of the pattern generator 100.
[48] 1 and 2, the slide unit 130 is for moving the tool 142 in the X and Y directions, and includes an X slide 131 and a Y slide 132. The X slide 131 is coupled to the X guide rail 133 installed in the frame 110 and the X lead screw 135 which is reversely rotated at a predetermined rotation speed by the X servo motor 134. The Y slide 132 is an X slide to be coupled to the Y guide rail 136 installed in the longitudinal direction of the X slide 131 and the Y lead screw 138 rotated forward and backward at a predetermined rotation speed by the Y servo motor 137. 131 is installed. The X slide 131 is for moving the tool 142 in the X direction of the frame 110, and the Y slide 132 is for moving the tool 142 in the Y direction of the frame 100.
[49] The X guide rails 133 are installed substantially parallel to both sides of the frame 110, that is, the longitudinal direction of the flat table 125. The X lead screw 135 is installed in parallel with the X guide rail 133, it is screwed to the X slider 131. Therefore, when the X lead screw 135 rotates, the X slide 131 reciprocates in the ± X direction. The X servo motor 134 is connected to one end of the X lead screw 135 and its rotation direction and rotation speed are controlled by a control unit (not shown). Accordingly, the X slide 131 determines the moving speed and the moving direction in the X-axis direction according to the rotation speed and the rotating direction of the X servo motor 134. This movement speed and direction of movement ultimately become a factor in determining the working speed and the working direction of the tool 142.
[50] The Y guide rail 136 is installed in the longitudinal direction in the inner space of the X slide 131. The Y lead screw 138 is installed in parallel with the Y guide rail 136, it is screwed to the Y slider 132. Accordingly, when the Y lead screw 138 rotates, the Y slide 132 reciprocates in the ± Y direction. The Y servo motor 137 is connected to one end of the Y lead screw 138 and its rotation direction and rotation speed are controlled by the control unit. Accordingly, the Y slide 132 determines the moving speed and the moving direction in the Y-axis direction according to the rotational speed and the rotating direction of the Y servo motor 137. This movement speed and direction of movement ultimately become a factor in determining the working speed and the working direction of the tool 142.
[51] Meanwhile, the X servo motor 134 and the Y servo motor 137 may be selectively operated sequentially by the control unit, or may be operated simultaneously. The operation of sequentially operating the X servo motor 134 and the Y servo motor 137 is to drive only one of the X and Y servo motors 134 and 137, and the straight line in the longitudinal direction and the width direction of the light guide plate 103. In order to form the groove pattern, and to operate the X servo motor 134 and the Y servo motor 137 at the same time is to form a straight or curved groove pattern in the oblique direction of the light guide plate 103. At this time, if the rotation speeds of the X servo motor 134 and the Y servo motor 137 are the same, a straight groove pattern is formed in the diagonal direction of the light guide plate 103, and the X servo motor 134 and the Y servo motor 137 are formed. By varying the rotational speed of the curved light guide plate 103 is formed a curved groove pattern.
[52] As shown in FIG. 4, the tool unit 140 may be configured in two pieces spaced apart from the slide unit 130 by a predetermined interval to perform multiple operations. Here, the multi-tasking means that each tool 142 forms a groove in the light guide plate 103 corresponding to the movement of the slide unit 130.
[53] Referring to FIG. 4, the individual tool unit 140 has a tool guide 141 and a head 143. The tool guide 141 is installed on the Y slide 132 of the slide unit 130. The tool guide 141 includes a tool guide main body 141A and guide means provided in the tool guide main body 141A. The guide means may be a simple guide groove or guide protrusion 141B, or as shown in FIG. 5, may use an L.M. bearing 141C.
[54] Referring to FIG. 4, the head 143 is guided by the tool guide 141 and is connected to the cylinder unit 150 and moved. The head 143 is provided with two guide plates 144B and 144C so as to form a guide groove 144A coupled to the piston 151 of the cylinder unit 150 and coupled to the guide means of the tool guide 141. Equipped. The guide plate 144B is provided with a tool groove 144D in which the tool 142 may be located. In addition, the head 143 is provided with a tool height adjusting member 145 for selectively adjusting the height of the tool 142 relative to the head 143 according to the thickness of the light guide plate 103. The tool height adjusting member 145 is a height of the tool 142 positioned in the tool groove 144D of the head 143 whenever the thickness of the light guide plate 103 to be processed varies, for example, 4 mm, 6 mm, 8 mm, 10 mm, or the like. To adjust the initial position of the tool 142. The tool height adjusting member 145 is provided at the lower end of the head 143 and penetrates the adjusting plate 146 formed with the fitting groove 146A to which the tool 142 is fitted, and the adjusting plate 146, and the tool 412. The adjusting screw 147 is in contact with.
[55] As shown in FIG. 4, the tool 142 includes a square or circular body 142A and a scratch portion 142B having a pyramid shape at the bottom of the body. Here, the scratch portion 142B is preferably processed into natural diamond as a portion for forming a groove on the surface of the light guide plate 103.
[56] As shown in FIG. 4, the cylinder unit 150 is for reciprocating the tool 412 in the Z direction in the non-working area. The cylinder unit 150 is controlled by a control unit and operated by hydraulic or pneumatic pressure supplied from a compressor (not shown), and is installed on the Y slide 132 of the slide unit 130 by the fixing plate 152. 153 is provided. The piston 151 described above is provided between the head 143 and the cylinder 153 to reciprocate the head 143 by the pressure generated from the cylinder 153.
[57] As shown in FIG. 4, the adjustment unit 160 includes a pressure regulating member connected to the cylinder unit 150 to adjust the pressure applied to the cylinder unit 150 in response to a change in the thickness of the light guide plate 103. do. Here, the pressure regulating member includes a main tube 162 and a sub tube 164.
[58] The main tube 162 is for applying the 'initial pressure' or 'supplement pressure' to the cylinder 153. The subtube 164 is for discharging the 'excess pressure' formed in the cylinder 153 to the outside of the cylinder 153.
[59] Here, the 'initial pressure' is applied to the surface of the light guide plate 103 to form a groove in the light guide plate 103 with the tool 142 spaced apart from the light guide plate 103 before the light guide plate 103 is processed. Means pressure. In addition, "initial pressure" may also mean "normal pressure" required for groove formation under the assumption that there is no change in thickness of the light guide plate 103. The 'supplement pressure' is a pressure required inside the cylinder 153 when the tool 142 needs to be slightly lowered by thinning the light guide plate 103 while forming the groove by the normal pressure. It means the pressure corresponding to the thickness change of 103). Of course, the 'initial pressure' and the 'supplement pressure' are calculated in consideration of the weight of the tool 142 and the head 143. The 'excess pressure' is not necessary inside the cylinder 153 when the tool 142 needs to be slightly raised by increasing the thickness of the light guide plate 103 while forming the groove by the normal pressure. As the pressure to be discharged to the outside, it means a pressure corresponding to the thickness change of the light guide plate 103. The 'excess pressure' is calculated in consideration of the weight of the tool 142 and the head 143.
[60] As shown in FIG. 4, the main tube 162 is connected to the upper end of the cylinder 153 to lower the piston 151 inside the cylinder 153 using the pressure supplied from the compressor to the head 143. The installed tool 142 is lowered. The subtube 164 is connected to the lower end of the cylinder 153 to discharge the pressure inside the cylinder 153 to the outside to lift the piston 151 inside the cylinder 153 to install the tool 142 on the head 143. Ascended).
[61] Referring to the operation of the groove pattern forming system of the light guide plate for a liquid crystal display device according to an embodiment of the present invention configured as described above are as follows.
[62] The system 100 assumes that groove patterns can be developed by pre-programmed software, and is automated equipment to form such predetermined patterns. Therefore, the groove pattern can be variously modified by the software. Therefore, it is possible to freely cope with various models (sizes of light guide plates) and patterns in response to the request of the orderer.
[63] First, the light guide plate 103 having a predetermined size is positioned on the flat table 125 so as to block the suction hole 121. When the suction force of the suction member 127 is sufficiently large, the light guide plate 103 does not need to block all the suction holes 121. In addition, in the case of the suction hole 121 that is not blocked by the size of the light guide plate 103, it is also preferable to use a separate means to block.
[64] Subsequently, the power of the system 100 is turned on to set data required for the terminal screen operated in conjunction with the control unit. Then, the suction member 127 of the support unit 120 is operated. Then, in the state where the light guide plate 103 is in contact with the contact plate 122, the air inside the air flow groove 124 is discharged to the outside through the discharge hole 126 and the light guide plate 103 is the suction member 127. The light guide plate 103 is in close contact with the contact plate 122 by the suction force of the light guide plate 103, and thus the light guide plate 103 is tightly adhered to the contact plate 122. Here, it is natural that the suction force of the suction member 127 should be sufficient so that the light guide plate 103 does not move when the tool 142 forms the groove.
[65] Next, in the case of forming the orthogonal pattern on the light guide plate 103, as described above, in the state where the light guide plate 103 is supported on the flat plate table 125, the control unit is operated to start the tool 142. origin point). This can be controlled by using the coordinate window that appears on the PC screen that is linked to the control unit.
[66] Subsequently, as shown in FIG. 6, the cylinder unit 150 is operated to lower the tool 142 so that the scratch portion 142B of the tool 142 moves the start position SP of the light guide plate 103 to a predetermined depth. Let pressurize.
[67] Next, when the X servo motor 134 is rotated forward at a predetermined speed while the Y servo motor 137 is stopped, the X slide 131 linearly moves at a predetermined speed in the + X direction, and then moves on the surface of the light guide plate 103. The first groove G1 may be formed. When the first groove G 1 is formed, the X servo motor 134 is stopped and the tool 142 is lifted by the cylinder unit 150.
[68] Subsequently, when the Y servo motor 137 is rotated forward at a predetermined rotation speed while the X servo motor 134 is stopped, the Y slide 132 is moved by the H interval in the + Y direction, thereby causing the tool 142 to perform the same. Will move.
[69] In this state, the tool 142 is lowered to a predetermined pressure using the cylinder unit 150 to contact the light guide plate 103, and then the X servo motor 134 is rotated a predetermined time while the Y servo motor 137 is stopped. The second groove G 2 is formed by moving the X slide 131 in the -X direction by rotating in the reverse direction. When the tool 142 is sequentially reciprocated in this manner, the Nth groove G N is formed in the X direction.
[70] In the same manner as above, the Y-direction grooves may be formed in the same manner. However, the front and rear of the X and Y directions are not important, and the spacing between the grooves can be changed by the rotation speed of the servo motors 134 and 137 in advance, and the groove formation speed is the rotation of the servo motors 134 and 137. Depends on the number.
[71] This operation is preferably carried out continuously in the order programmed by the control unit.
[72] Meanwhile, the operation of forming the curved pattern on the light guide plate 103 will be described.
[73] As shown in FIG. 7, the operation of forming the curved groove pattern C G on the light guide plate 103 can also be performed by rotating the X and Y servo motors 134 and 137 at the same time. Do. The starting position can be arbitrarily programmed by the control unit. The manner of movement of the tool in the non-working area is as described above, wherein the distance between the grooves can be freely adjusted by the rotation speed of the servo motors 134 and 137. Other detailed descriptions are omitted.
[74] The operations described so far have been limited to one tool. However, of course, two tools can be operated simultaneously to perform multiple tasks. In addition, both the X-direction grooves and the Y-direction grooves may be formed on the light guide plates arranged in one row, and the grooves may be formed on the light guide plates of the two rows, or the X-direction grooves may be formed on the four light guide plates in the same column, and then Y Directional grooves can be formed. This work order can be modified as much as the design of the program.
[75] Referring to the operation of adjusting the position of the tool of the pressure adjusting member as follows.
[76] As shown in FIG. 5, after positioning the light guide plate 103 on the flat plate table 125, the cylinder unit 150 is moved with the head 143 moved to an origin point designated by the control unit. ).
[77] Then, the supply of the initial pressure (P O) through the main tube 162 in a state in which the sub-tube 164 is closed into the cylinder (153). Then, the piston 1511 located in the cylinder 153 is lowered, so that the tool 142 is lowered and the scratch portion 142B presses the start position of the light guide plate 103 to a predetermined depth. In this state, when the tool 142 is moved in the direction of arrow "A", a groove having a predetermined depth may be formed in the light guide plate 103.
[78] As shown in FIG. 8, when the tool 142 is moved in the direction of arrow “B”, the light guide plate 103 is operated at a normal pressure Po in the tool 142 at a section Da having a constant thickness of the light guide plate 103. In the groove Db, the thickness of the light guide plate 103 becomes thin, and thus the tool 142 must be lowered from a predetermined point P 1 . For this purpose, when the tool 142 is moved from the point P 1 , the tool 142 naturally descends due to the weight of the tool 142 and the head 143, and the movement of the tool 142 or the inside of the cylinder 153. When the control unit detects a pressure change of the groove, the tool 142 is naturally lowered by further supplying a supplemental pressure Pa to the inside of the cylinder 153 through the main tube 162 of the groove formed on the light guide plate 103. The depth can be kept constant.
[79] As shown in FIG. 9, when the tool 142 is moved in the direction of arrow "C", the light guide plate 103 is operated at the normal pressure Po in the tool 142 at a section Da having a constant thickness of the light guide plate 103. In the groove (D) to form a groove in the light guide plate 103 becomes thinner, the tool 142 should be raised and lowered from a predetermined point P 2 . For this purpose, when the tool 142 is moved from the P 2 point, the tool 142 attempts to move up and down by losing the weight of the tool 142 and the head 143. The control unit then detects the movement of such a tool 142 or the pressure change inside the cylinder 153. Then, the tool 142 is naturally raised by discharging the unnecessary surplus pressure P S inside the cylinder 153 to the outside of the cylinder 153 through the sub tube 164 in the state in which the main tube 162 is closed. The depth of the groove formed in the 103 can be kept constant.
[80] Of course, the above operation occurs in an instant, and the main tube 162 and the sub-tube 164 by the sensing ability having a sufficient response characteristics that can respond to the change in the thickness of the light guide plate 103 and the valve system corresponding thereto. It is preferable to operate.
[81] 10 is a perspective view schematically illustrating a groove pattern forming system of a light guide plate for a liquid crystal display according to another exemplary embodiment of the present invention, and FIG. 11 is a partially separated perspective view of FIG. 10. The same components as those described in FIGS. 1 to 9 are the same members with the same functions.
[82] As shown in FIG. 10, the system 200 according to the present embodiment is for a multi-tasking work having a larger capacity. An X lead screw 235 is installed at the upper center of the frame 110 so that both ends of the X guide rails. The X slide 231 moves along the 233, and four tool units 140 spaced a predetermined interval are installed on the Y slide 232.
[83] On the other hand, as shown in Fig. 11, in the support unit 220 according to the present system 200, the base plate 229 of the flat table 225 is divided into four zones. In this case, the partitioned portion is provided with a separation wall 224 in which no air flow groove 121 is formed. In addition, four discharge holes 126 are formed in the flat plate frame 225, and one discharge hole 126 is formed in each base plate 229. In addition, two contact plates 222 are installed on the flat table 225 based on the X-lead screws 235.
[84] The remaining components are the same as in the above embodiment, and the operation thereof is similar, and thus detailed description thereof will be omitted.
[85] As described above, the effect of the groove pattern forming system of the light guide plate for liquid crystal display device according to the present invention is as follows.
[86] First, since the light guide plate is firmly supported by simply arranging the light guide plate on a flat plate having a plurality of suction holes formed in a predetermined pattern and operating the suction member, the light guide plate is bent during pattern formation, thereby reducing the probability of irregular groove patterns. This excellent light guide plate can be produced.
[87] Second, unlike the conventional case, since the light guide plate is supported by using only the suction force of the suction member without using a separate mounting mechanism, the collection operation of the light guide plate can be simplified after the work, thereby reducing the work time.
[88] Third, since the light guide plate can be arranged in a flat plate table, the space efficiency becomes easy.
[89] Fourth, the groove forming operation can be performed the same when the tool is moved in one direction as well as when the tool is returned, thereby improving work efficiency.
[90] Fifth, since the position of the tool is raised and lowered by the cylinder unit, the working speed in the non-working area can be increased and the structure becomes simpler.
[91] Sixth, the surface quality of the light guide plate itself is not constant because the horizontal position of the light guide plate itself is not fixed when the tool is operated, and the groove depth of the light guide plate having the inclined surface is kept constant during the groove formation operation. Since it can form, it has an effect which can aim at the quality improvement of a light guide plate.
[92] Seventh, installing multiple tools on the Y-slide enables multitasking.
权利要求:
Claims (11)
[1" claim-type="Currently amended] frame;
A support unit for supporting the light guide plate on the frame by suction force;
A slide unit mounted to the frame to reciprocate in both X and Y directions;
A tool unit provided with a tool for forming a groove in the light guide plate surface when the slide unit moves in a ± X direction and a ± Y direction in a work area, the tool unit being provided in the slide unit;
A cylinder unit installed in the tool unit to raise and lower the tool in the non-working area; And
And a control unit installed in the cylinder unit to adjust the position of the tool corresponding to the surface state of the light guide plate so as to maintain a constant depth of the groove formed on the surface of the light guide plate. Groove pattern forming system of light guide plate for use.
[2" claim-type="Currently amended] The method of claim 1,
The support unit is:
A flat plate provided with a plurality of suction holes to contact the surface of the light guide plate and having a sealed space;
And a suction member for bringing the light guide plate into close contact with the flat plate table by discharging air in the sealed space to the outside.
[3" claim-type="Currently amended] The method of claim 2,
The reputation table is:
A base plate provided with an air flow groove having a predetermined pattern, and having a discharge hole communicating with the suction member to discharge air flowing through the air flow groove; And
And a contact plate having the suction holes penetrated therein, the contact plate being coupled to the base plate to form the enclosed space, and the light guide plate being in contact with the light guide plate.
[4" claim-type="Currently amended] The method of claim 1,
The slide unit is:
An X slide guided by an X guide rail installed in the frame and coupled to an X lead screw rotated at a predetermined speed by an X servo motor; And
And a Y slide guided by a Y guide rail installed in the X slide and coupled to a Y lead screw rotated at a predetermined rotational speed by a Y servo motor.
[5" claim-type="Currently amended] The method of claim 1,
The tool unit is:
A tool guide installed in the slide unit; And
And a head which is moved by the cylinder unit while being guided by the tool guide and on which the tool is installed.
[6" claim-type="Currently amended] The method of claim 5,
The tool guide is a groove pattern forming system of a light guide plate for a liquid crystal display device, characterized in that the guide rail or LM bearing.
[7" claim-type="Currently amended] The method of claim 5,
And a tool height adjusting member provided in the head to selectively adjust the position of the tool according to the thickness of the light guide plate positioned in the support unit.
[8" claim-type="Currently amended] The method of claim 1,
The cylinder unit is:
A cylinder operated by the hydraulic or pneumatic pressure; And
And a piston provided between the head and the cylinder to move the head by the pressure generated from the cylinder.
[9" claim-type="Currently amended] The method according to claim 1 or 9,
The control unit is:
A cylinder unit connected to the tool for applying a predetermined pressure to a tool movably installed in the frame to form a groove on the surface of the light guide plate; And
And a pressure regulating member connected to the cylinder unit to adjust the pressure applied to the cylinder unit in response to a change in the thickness of the light guide plate.
[10" claim-type="Currently amended] The method of claim 9,
The pressure regulating member is:
A main tube applying an initial pressure or a supplemental pressure to the tool or connected to a cylinder of the cylinder unit; And
And a subtube connected to the cylinder for discharging the transient pressure formed inside the cylinder to the outside.
[11" claim-type="Currently amended] The method of claim 1,
The support unit is provided so that the light guide plate can be arranged in a plurality of rows and a plurality of rows, and the tool unit includes a plurality of tools installed in the slide unit for multi-tasking. Groove pattern forming system of light guide plate.
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同族专利:
公开号 | 公开日
KR100484864B1|2005-04-22|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
法律状态:
2001-11-19|Application filed by 코스모스시스템(주)
2001-11-19|Priority to KR20010072044A
2002-02-27|Publication of KR20020015013A
2005-04-22|Application granted
2005-04-22|Publication of KR100484864B1
优先权:
申请号 | 申请日 | 专利标题
KR20010072044A|KR100484864B1|2001-11-19|2001-11-19|Groove pattern forming system of light guide panel for Liquid Crystal Display|
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